Saturday, April 28, 2007

I'm such a gearhead!

Tools arrived in the mail the other day. Oooooh aaaaahh....


Hopefully I won't have to buy much more cause this stuff ain't cheap. Thanks to foamez.com for this stuff. I probably could've scoured the web for better deals, but I didn't find the prices at foamez to be too out of line. There's also value in being able to get all your equipment (some customized for shaping) from one place in one shot. This is especially true if you're jonesing to set up shop like me. Oh ya, and did i mention that I'm lazy and my Christmas bonus is burning a hole in my pocket?

Thursday, April 26, 2007

Nice rack!

So this week I've been concentrating on building myself a set of shaping racks. After checking out the price of the shaping racks from foamez.com, I decided that it was way too much to spend for something I could easily build for under $30. A few days ago I swung by the hardware store and spent $9 on a bunch of 2x4s, and tonight i tossed in a couple bucks for some wood screws and a few L-brackets.

Meanwhile, the geek in me insisted on drawing up some plans on the computer...


For some reason, I figured that having plans laid out in advance would help avoid errors and problems. Hmm, silly me. For starters, my diagram assumes that a 2x4, actually measures 2 inches by 4 inches. However, thanks to a co-worker, I learned that a 2x4 isn't what you might think. According to him, a 2x4 is actually thinner than indicated by the name. Its more like 1.5" x 4". Go figure. This information certainly would've helped when buying the wood and drawing up my plans. However, with screws, "2x4"s, a handsaw, and an electric drill in hand, I refused to let a minor miscalculation stop me and plowed ahead down into the subway station en route to the shaping room.

On the subway, I decided that I would just throw the whole diagram out the window and wing it. I remembered that the landlady had left behind some scrap wood that I might be able to use to make up for my mistake. Sure enough, after some digging, I found what I needed (I hope she doesn't notice a few missing scraps). After lots of sawing and a big blister at the base of my pinky, here's what I came up with...




The next day, I screwed the whole thing together like so...






After some more sawing and drilling, a sore back (did all my work hunched over on the floor), and another blister, I'm happy to report that I am now the proud owner of a brand new (slightly crooked and uneven) set of shaping racks (except I still need to buy some buckets and concrete to anchor these babies, but the hard part is over now)...



You might also notice that the landlady finally cleared out her junk today (compare to pic in my previous post). For shits 'n giggles, I decided to put the racks in place and fantasize that my shaping bay was complete...




With all this space, I actually think that I might be able to set up a second pair of racks for another shaping station. I wonder if anyone would be willing to split the rent? Hmm...

kc

Wednesday, April 25, 2007

The Beginning

And so it begins, my first day as a shaper. Well, technically I haven't shaped anything yet, all I have is an empty garage that I've rented in an alleyway behind some brownstones in Harlem, NYC. Thats right, NYC baby! Surfing in New York is a relatively new concept to most people who stare at me on the street, walking with board in tow. But, shaping surfboards in New York -- err, Manhattan to be exact -- is almost unheard of considering the lack of space and (relatively) small number of surfers who have enough interest, patience, and time to invest in such a mission. This is not to say that there aren't shapers here in the NYC area, there are several very good ones in Queens, Brooklyn, and Long Island. I've even heard of some shapers shaping on the roofs of their apartment buildings in the East Village! In any case, I've decided to throw caution (and a bunch of money) to the wind and attempt to join the ranks of those who mow foam for no apparent reason except for the pure thrill of riding your own board (cause there sure as hell isn't much money in it).

BTW, I have no real experience with carpentry, woodworking, or anything of the sort except maybe a year or two of wood/metal shop in high school. I don't even have the courage to do renovations on my own apartment! The result will likely be some wasted blanks, wobbly lines, asymmetrical shapes, sloppy sanding, and most certainly some embarassing (but hopefully amusing) moments. So stay tuned...

As a guide, I'll refer to the gurus over at the Swaylocks.com discussion board. Undoubtedly the best place I've found so far to ask dumb questions only to find that they'd been asked/answered before. The amount of knowledge archived on that site is scary...all accessible for free online. Gotta love the Interweb! I also have a few shaping videos I ordered online. Pretty good falling-asleep-in-front-of-the-TV-material actually...entertaining, yet somehow sleep-inducing at the same time (kind of like those old Bob Ross 'Joy of Painting' shows).

BTW, here's a pic of the space I'll be using as my shaping bay...



Its about 9ft. x 22ft. Not a bad space actually, it has electricity, concrete walls, and a lock on the door. Downsides include no restroom (unless peeing in the alley counts), no running water or sink, its the middle of a dark spooky alleyway, no window (which eliminates the possibility of adding an A/C unit), and...did I mention its in a dark spooky alleyway? My only protection is the black alleycat (superstitious?) that lives somewhere near the garage. As you can see in the picture, the landlady still hasn't cleared her stuff out. Its a two car garage, I'm renting one side of it, and some other guy is renting the other half to store really expensive motorcyles or something. I hope he doesn't beat me up when he finds a clean layer of EPS dust on his Ducati...teehee! Actually, we already discussed making some kind of partition to contain my mess. Plus, I'll have some kind of tube hooked up to my planer leading to a shopvac. Still, with all this considered, I anticipate severely underestimating the amount of dust I'll produce.

I've got tools on order from an online shaping store. An electric sander, electric planer, some hand planers/surforms, respirator/dust masks, and some other miscellaneous items that I probably could've built, but was too lazy to have to think about. The delivery should arrive in a few days, mind you this doesn't include any materials like blanks, glass, or resin since I haven't a clue what to order along those lines. I'll figure it out later I guess.

So with introductions out of the way, the first thing on the menu is putting together some shaping stands. Wish me luck...

kc